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Power Quality Analysis in a tyre conglomerate revealed the root cause of repetitive electronic card failures in SCADA, HMI, Hard Disk and AC/DC Drives and frequent unwanted tripping in its process due to voltage fluctuation. The supervisory control and data acquisition system, which is a combination of software and PLC/Computer hardware, malfunctions in sending correct batch data from HMI to process computer missing out a few process data, each day. The LED fitting driver fails due to triplen harmonics which in-addition cause a neutral current in the lighting transformer feeder.
The Curing section is most sensitive in the tyre manufacturing process which used to trip frequently on voltage fluctuation. During monsoon, there used to be persistent tripping with chronic grid voltage surges. The plant management planned to upgrade the 33kV grid incomer to 132kV for solving the tripping problem. It was very costly, and that could not have solved the tripping problem anyway.
The introduction of steel radial tyres brought in considerable non-linear loads (NLL) in the forms of variable speed drive (VSD), DC drives and sizeable SCADA and HMI controls in the tire manufacturing process. Premier tyre companies complying with safety regulations upgraded their process for high quality and long life radials, which further increased PLC and HMI control. It resulted in an increased total current harmonic distortion (THDi) which at the base level, without switching on capacitors, was between 20 to 40% at the main incomer of various process transformers with a corresponding total voltage harmonic distortion (THDv) of between 5 to 10%.
Factory engineers need to maintain Power Factor (PF) for avoiding high demand (kVAh) charges and low PF penalty from the utility company. But they faced a new problem in adding capacitors either at load end across various high capacity motors or at PCC loads or centralized APFC panel across transformer LT busbar. It magnified harmonics in an unpredictable and non-linear manner. The magnification could be as high as several times the base harmonic level or just a few percentage point higher, which depends upon the fault level of the power system. In a high fault level power system, THDi magnifies disproportionately higher than THDv. The reverse happens with a low fault level power system.
Then arrived the Detuned Harmonic Filter with a 6% reactor in series with the capacitor. Though it solved the harmonic magnification problem and improved the PF, it could not solve the repetitive equipment failure and nuisance tripping problem, and the detuned filter itself failed frequently needing continuous component replacement. Besides, it can not reduce harmonics. When the real solution arrives, the detuned filter needs to be replaced, paving the space for the super tuned harmonic filter that solves all the failure and tripping issues besides slashing down harmonics, both THDi and THDv, within IEEE 519 limits.
How did the high harmonics bring in Power Quality Problem and unwanted equipment tripping in the tire industry? Well, that issue explained in details in another webpage "Power Quality Solution Delivered". What did it take to resolve both the trouble, equipment failure and nuisance tripping? The approach to the solution, its methodology and efficacy described exhaustively on another webpage "Passive Harmonic Filter proven valuable When Equipment Fails".
Power Quality Analysis Report
The following Power Quality Analysis Report was published in the APQI EU-Asia power quality initiative journal in 2009. Even though a summary report, it contained all major building blocks of a comprehensive power quality analysis service. A synopsis data table highlights the power and harmonic level at all feeders in the factory, major equipment groupings, power quality measurement graphs and recommendations for problem-solving. The detailed report contained Power Quality Signature Analysis for root cause analysis for troubleshooting some elusive failures. This study model repeated through the succeeding decades across all plant locations on a PAN India basis, study recommendations implemented, projected results achieved and consistently, benefits derived.
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Brooking Industries, Inc.
Brooking Is the Most Trusted LED Light Bar Manufacturer In The United States.
Discover why more agencies and fleets are trusting Brooking for their LED light bars and sirens. We provide the most dependable emergency vehicle solutions in the USA. Hassle free warranty. Top customer service. SAE certified products. Real human on the phone.
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PHONE: 305-944-9001
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UTC Industries is a full service textile converting and manufacturing company specializing in a variety of contract quality and fire retardant fabrics specifically and exclusively for hotels, timeshare resorts, cruise ships, hospitals and institutions. We manufacture a wide range of soft goods applications and products such as draperies, valances or cornices as well as custom hand draw drapery hardware and custom motorized drapery hardware, shades of all types, top of the bed products like duvets and bedspreads and bed scarves as well as dust ruffles and box spring covers and decorative toss pillows of all sizes and shapes.
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Smoke Machine Supplier in Kolkata
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Smoke Machine supplier in Kolkata, fog generator, or smoke machines a device that emits a dense vapor that appears similar to fog or smoke. This artificialfog is most commonly used in professional entertainment applications, bu smaller, more affordable fog machines are becoming common for personal use. Fog machines can also be found in use in a varietyof industrial, training, and some military applications. Typically, fog is created by vaporizing proprietry water and glycol-based or glycerin-based fluidsor through the atomization of mineral oil. This fluid(often referred to colloquially as fog juice) vaporizesor atomizes inside the fog machine. Upon exitingthe fog machine and mixing with cooler outsideair vapor condenses, resulting in a thick visible fog.
Features:
Effective and Huge Output: The smoke machine can produce uniform, unscented fog very fast after 2-3 minutes of warming up. The fog output is around 2000 CFM (cubic feet per minute) and 2-3 m volume distance
Non-Toxic and Big Capacity: FCC, CE and RoHS certified for safe non-toxic fog production; comes with a 300ml tank for long lasting fog production
Compact Aluminum Body: Built from aluminum for better heat dissipation to ensure durability and long lifespan
What You Get: Fog machine with power cable, wired
Rigid design
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